Installation requirements


1. Requirements for handling and unloading doors and windows after they are transported to the site

1.1.1 Rainproof measures should be provided for doors and windows during transportation, and they should be kept clean. When transporting doors and windows, they should be erected and fixed firmly to prevent damage from jerk. The soft material should be used to separate the gauze and gauze to prevent mutual abrasion and crushing of glass and hardware.

1.1.2 The unloading site meets the product storage requirements, check whether the delivered items and the delivery list are correct, and check whether the unloaded items are damaged during transportation.

1.1.3 During the unloading process, handle with care, and do not pry, shake or drop. When lifting doors and windows, their surfaces should be lined with non-metallic soft materials, and a firm and balanced focus point should be selected on the outer edges of the doors and windows, and no lifting bars should be inserted into the frame to avoid rough handling (as shown in the figure below).

1.1.4 When lifting the finished window, use at least two vertical and one horizontal three straps for reinforcement to prevent the finished window from falling off during the lifting process and ensure safety.

5.2.5 For safety reasons, except for special circumstances, no window loading or unloading is carried out at night or in rainy weather. The driver shall cooperate with the on-site management personnel to inspect and accept the goods. After unloading, the vehicle volume shall leave the construction site in time.


1.2 Storage requirements for doors and windows after they are transported to the site

1.2.1 The finished products and auxiliary materials on the construction site should be stacked neatly and stably, with proper fire prevention measures. The doors and windows transported to the site should not directly touch the ground, and the skid should be placed on the lower part (the skid is about 1/4 of the minimum window width) ), windows with similar widths can be placed in a row, and doors and windows with opening fans should be placed upright to avoid hardware damage (as shown in Figure 1 below).

1.2.2 Doors and windows should take measures to prevent moisture, bumps, and pollution, and avoid sun and rain (as shown in Figure 2 below).

1.2.3 The angle between the doors and windows and the ground should not be less than 70°, and measures to prevent tipping should be taken. Do not contact with corrosive substances. It should be handled with care when transporting, and it is strictly forbidden to throw, and protect the protective film of the outer packaging.

1.2.4 The ambient temperature of storage doors and windows should be lower than 50℃; the distance between the windows and the heat source should not be less than 1m. When the ambient temperature for storing doors and windows is lower than 5°C, the doors and windows should be moved indoors before installation and placed in an environment not lower than 15°C for 24 hours.

1.2.5 The time for doors and windows to be placed at the installation site should not exceed 2 months.


1.3 Preparation and requirements for installation equipment

The installation equipment used on the construction site shall meet the requirements of "Table 5.4". And to ensure that all kinds of tools can be used normally, meet the accuracy, and are within the validity period, the measuring tools should be inspected regularly and have calibration records. When the requirements are not met, they should be replaced in time.

1) The installation team is required to be equipped with electric hair dryers to clean the openings. Whether it is styrofoam construction or waterproof vapor barrier construction, the openings must be clean and free of dust and particles.

2) The installation team is required to be equipped with manual air pressure spray cans. For the water spray treatment on the working surface before the foaming construction, due to the hydrophilic characteristics of the foam rubber, the water spray treatment can make the foam expansion effect better.

3) The installation team is required to be equipped with electric wrenches, which can significantly improve work efficiency and firmness.

4) The equipment, auxiliary materials and safety facilities required for installation should be complete and reliable.

5) Measuring tools should be inspected regularly, and should be replaced in time when they fail to meet the requirements.


1.4 Comprehensive quality requirements for installation materials

The materials, specifications and process parameters of the installation materials must meet the requirements, and random inspections will be conducted every year to check whether the quality of various materials meets the requirements.


1.5 Installation material control requirements

1.5.1 The installation materials required for the project shall be provided by Party A, and Party A shall calculate the fixed amount of installation materials and supply them to the site. Party B shall use them according to the specifications, and no cutting corners and artificial waste are allowed.

1.5.2 The installation team must use the installation materials provided by Party A

1.5.3 No profit exchanges between the installation team and the material supplier are allowed

1.5.4 Requirements for the attached frame of anticorrosive wood According to the actual situation of the project site, the random inspection shall be no less than twice a year, and the interval between the two random inspections shall not exceed 6 months. After taking samples at the project site, they will be sent to a third-party testing agency for inspection. The testing items include dosage, moisture content, etc. The test sample should be sampled in the middle of the length of the wood. When determining the specific location, knots, cracks and stress wood should be avoided, and 5 attached frames should be selected to intercept the 300mm long wood seal sample. Before submitting for inspection, inform the manufacturer of the inspection matters and the batch of materials submitted for inspection. If the inspection is qualified, the inspection fee will be borne by the Sayyas Company, and the inspection fee will be borne by the manufacturer if the inspection is unqualified.

1.5.5 When the project area is greater than or equal to 5000 square meters, the steel attached frame used on site requires interception and inspection samples to be taken back or sent to the company, and the company’s laboratory is entrusted to test the thickness of the galvanized steel parts and the material of the steel parts, and issue Test Report.

1.5.6 100% sampling is required for steel parts and nail engineering projects with an area of ≥5000 square meters, and IPE engineers are required to randomly select 2 to 3 items for the planned inspection items for sampling when the project area is less than 5000 square meters. If there are less than 3 inspection items, Then 100% sampling. Bring or send the samples back to the company and entrust the company's laboratory for testing, not less than once every quarter. Two groups of steel parts are sampled each time, 3 samples in each group, length 20~30cm; nails are sampled 10~20 samples each time.

1.5.7 After the project is checked and accepted, the installation material quota settlement shall be carried out according to the actual engineering quantity. If the actual construction consumption exceeds the final settlement quota, the installation team shall bear the cost of the excess materials.

1.5.8 The storage and use of installation materials must meet the requirements of Sayyas 6S standard. The company conducts on-site inspections every month, and promptly rectifies those that do not meet the requirements.

1.5.9 When installation materials remain at the construction site due to technical changes, installation process changes, excessive material quotas, etc., all installation materials will be recycled by the company (determined to be sent to other construction sites or returned to the company according to the actual situation). The team’s private possession and reselling will be fined RMB 50,000 each time and bear the corresponding economic losses. If the circumstances are serious, Sayyas Company will immediately terminate the "Sayyas Door and Window Installation Contract Agreement" with the installation team, and reserve the right to pursue the legal responsibility of the installation team’s contractor.

1.5.10 The construction environment is lower than 5℃ and the glue construction of "outer wall sealant, inner wall sealant, polyurethane foaming agent" is not allowed before wet operation.


1.6 Feedback process of installation material quality problems

After the installation materials are sent to the site, the installation manager/installation team leader should immediately organize the receiving of the goods, check the quantity, model/specification, and appearance quality, and submit the "Receipt of On-site Material Receipt" to Party A's on-site management within 48 hours Persons, more than 48 hours are deemed to be received according to Party A’s purchase quantity and specifications. If problems with appearance quality or inconsistencies in the quantity of goods are found, the real image shall be taken and kept and timely feedback to the company’s project manager and included in the material receiving list Indicate the bad condition and the bad quantity, and the materials with quality problems can not be carried out on-site construction without the company's permission.


1.7 Installation process requirements of Sayyas standard window

1.7.1 The window installation process should meet the corresponding regulations


1.8 Re-inspection of windows and openings before installation

Before installing doors and windows, check the category, specification, quantity and other basic information of doors and windows according to the requirements of the design drawings and meet the design requirements. The hardware and accessories of doors and windows should be complete, complete, and flexible to open. When doors and windows are deformed, loose or surface damaged, they should be trimmed. Re-check whether the width of the hole and the requirements are within the allowable range of deviation. For the hole that exceeds the deviation, contact the construction party to repair or cut the hole in time. After the hole rectification is completed, the window can be installed.

 

2. Installation method of fine hole of new project

2.1 Installation, positioning and connection of windows

2.1.1 Remove debris and dust around the hole.

2.1.2 Install the window into the opening according to the design requirements. If there are requirements for the center line (side line), elevation line and depth line of the opening, the installation position of the window should be in line with the three-line requirements.

2.1.3 The adjustment and positioning of the window installation position are carried out as follows: use special adjustment gaskets for installation, padded both ends of the lower side of the window and adjust it to the Positioning on the lower side; adjust the depth position of the top of the window to make the window elevation vertical; recheck the levelness, the depth dimension at both ends and the verticality of the elevation after the three indicators meet the requirements, tighten the gasket to position the window (installation adjustment gasket should Place it horizontally, not exposed to the outside, the foaming agent needs to wrap the adjusting gasket inside).

2.1.4 The adjustment and positioning of the installation position of the floor-to-ceiling window/door shall be carried out as follows: use the special adjustment gasket for installation to padded and adjust the four sides of the floor-to-ceiling window/door to be horizontal; move both ends to install on both sides of the bottom. The depth is the same, and the lower side is positioned; the depth of the top is adjusted to make the elevation vertical; after the three indicators of level, the depth of both ends and the vertical vertical are qualified, the gasket is inserted to position the French window/door (installation adjustment The gasket should be placed horizontally and not exposed to the outside. The foaming agent needs to wrap the adjusting gasket inside).

2.1.5 Use nails/expansion screws to fix the window on the structure of the hole through the fixing piece (requires that the hole is red brick or non-concrete pouring with cement blocks on all sides, and the fixing piece must be connected to the cement block), fixing operation The position of the window must not be moved during the process, otherwise it needs to be re-adjusted.


2.2 Operating sequence of surrounding gap filling and civil plastering

2.2.1 After the window is installed and positioned, clean between the window and the wall of the opening. After spraying the side of the wall with a kettle, fill with polyurethane foaming agent from bottom to top (shake the styrofoam bottle for 1 minute beforehand) Above), the filling must be full, and adopt the foaming construction process of both inside and outside. During the foaming agent construction, the window sash (door leaf) must be in a locked state to avoid expansion and deformation of the frame due to foaming caused by the opening of the sash.

2.2.2 After the foaming agent is cured, it is required to be full and tidy. The civil construction party shall carry out the plastering operation to flatten the ash opening after the fixed iron is installed. After the cement mortar is completely cured, the outdoor side wall and the frame shall be sealed with neutral silicone Glue is closed, and the interior side windows and windows are sealed with caulking sealant. The sealing layer should be dense and even (when the interior is scratched, it should be done after the window is installed and the interior wall glue is applied to avoid internal The wall sealant does not blend with the big white, resulting in a seam phenomenon).

 

3. Installation method with a framed hole into a window

3.1 The installation of the attached frame and finished window meets the conditions

3.1.1 The attached frame should be topped off in the main structure of the building, the secondary structure and the masonry opening have been formed, the opening treatment has met the requirements of the installation specification, and the installation reference three lines (depth, horizontal line, vertical line) are already available.

3.1.2 The installation of doors and windows should be carried out after the civil construction of the main building is completed, and all the wet civil works affecting the attachment and protection of the finished window are completed, that is, the installation of the windows should be arranged in the last process before the decoration of the interior window openings.


3.2 Basic requirements for the installation process of the attached frame

3.2.1 The installation position of the fixed iron meets the relevant requirements.

3.2.2 Different wall fixing forms must meet relevant requirements.


3.3 Unloading and assembly of attached frame

Count the types and quantities of the attached frame and installation materials according to the attached frame blanking table and architectural drawings, and confirm that it meets the design and construction requirements.

3.3.1 Requirements for blanking and assembly of wooden attached frames:

The blanking should be carried out according to the blanking size of the attached frame provided by the project designer (negative deviation is not allowed), and the length and window type code should be marked on the inner surface of each material, and the fixed iron should be fixed as required after the gauge is qualified. The fixed position shall meet the requirements in <Table 7.2.1> of this Regulation. The assembly form adopts a horizontal and vertical roof structure. The frame part needs to be drilled with a Ø2.5 drill bit before it can be connected and fixed with wood screws. After assembly, the dimensions of the outer edge of the attached frame must be met.

3.3.2 Requirements for blanking and assembly of steel attached frames:

The blanking should be carried out according to the blanking size of the attached frame provided by the project designer, and the length and window type code should be marked on each material. After the gauge is qualified, the fixed iron should be fixed according to the requirements, because the fixed position must comply with this regulation <table 7.2.1> the requirements. The assembly form is divided into: horizontal and vertical welding form, 45 degree angle welding form, special steel sheet plastic plug-in group angle form (the corner code needs to be strengthened and fixed by drill nails), the welding place needs to be fully welded, the welding place, the plug The corner ends need to be treated with anti-corrosion treatment, and the cavity at the end of the steel pipe needs to be filled with foaming agent to prevent oxidation of the inner wall (the steel-attached frame cavity in severe cold and cold areas needs to be filled with insulation strips to reduce the generation of thermal bridges)

3.3.3 Assembling of corner attachment frame:

The corners of the attached frame adopt right-angle docking (the front attached frame is full length), and the docking place needs to be fixed at multiple points with the fixing piece SYT006 to ensure the correctness and stability of the angle.

3.3.4 Special-shaped assembly with frame

In principle, the special-shaped attached frame needs to be made with the curved arc of the steel attached frame. The installation team carried out the bending and assembly of the steel attached frame according to the drawings and dimensions provided by the designer. When assembling, the steel attached frame was aligned and fixed firmly with the inner side of the lower wooden attached frame with the fixing iron SYT006 (see <Attached frame assembly operation guide> for details) ).

3.3.5 For details of the assembly process requirements for various types of frame-attached materials, please refer to the "Assembly Guide Book with Frames".


3.4 Installation of attached frame

3.4.1 Clean the construction hole before installation and keep the construction hole clean and free of dust and debris.

3.4.2 Put the attached frame into the hole, adjust the position of the attached frame in the hole, so that the center line is aligned with the center line of the hole given by the civil construction; adjust the two sides of the frame to vertical, the position meets the depth line requirements; The frame is adjusted to the level, and the height is in line with the civil construction requirements. For multi-storey, high-rise and villas where the upper and lower floors are required to be straight, the straight vertical line must be hung. When the attached frame is positioned at the outer depth, it must be installed by pulling a long wire to ensure that the frame has the same depth.

3.4.3 After adjusting the attached frame, use nails or expansion screws to fix the attached frame on the hole through the fixing piece. The wooden frame fixing iron needs to be fixed on one side or on both sides (in a figure eight shape or fixed upwards uniformly), the steel frame needs to be drilled through stepped holes, fixed on the side with expansion screws, and the lower side of the frame needs to be fixed with a special attachment. The frame is installed with adjusting shims for supporting and fixing, and the position of the frame cannot be moved during the fixing operation.

3.4.4 After the attachment frame is installed and fixed, the center of the long side of the extra large attachment frame, the corner part of the corner attachment frame, and the width center part of the floor-to-ceiling window (door) need to be supported and fixed with the support material after the splicing of excess material heads. Prevent the deformation of the attached frame when the foaming agent is applied and the general contractor is plastered.

3.4.5 The allowable deviation of the frame installation must meet the relevant requirements

3.4.6 Foaming agent construction: sweep and blow off the floating dust between the attached frame and the wall. After spraying the side wall of the kettle, fill with polyurethane foaming agent from bottom to top. 1 minute or more), the filling must be full, and adopt the foaming construction process in both directions inside and outside.

3.4.7 After the foaming agent is solidified, the general contractor shall carry out plastering operations. The plaster on the inner wall shall be plastered to be flush with the inner edge of the attached frame and not higher than that. The gray mouth of the outer wall and the finishing materials should be flush with the inner edge of the attached frame (face bricks and stones can be 10-15mm higher than the attached frame).

3.4.8 The specific installation basis can be installed according to the window installation nodes finally confirmed in each project contract.

3.4.9 If there is a deviation in the opening of the hole and the attached frame cannot be installed, the installation manager/installation team leader shall immediately find the general contractor to coordinate the removal or repair of the opening. For the opening that cannot be repaired, Party A shall change the size of the opening.


3.5 Protection of Attached Frames

3.5.1 After the installation of the attached frame, timely carry out the pre-buried concealment and other items of the attached frame acceptance work, and at the same time require the general contractor to carry out the closing of the attached frame in the shortest time.

3.5.2 Ensure that the attached frame that has been installed is well protected before the window is installed. The content includes: anti-vibration, waterproof, anti-smashing, and anti-damage.


3.6 Installation of door and window products with frames

3.6.1 Preparations before installation

a). Count the types and quantities of windows and installation materials to confirm that they meet the design and construction requirements.

b). Clean the window installation hole, check the installation status of the attached frame, and refurbish the attached frame hole that does not meet the requirements to make it meet the installation standard requirements of the window.

c). Check whether the installation position of the fixed iron of the finished window meets the requirements and whether the fixing is firm. When it does not meet the requirements, it is necessary to make adjustments on site, and feedback the information to the company's acceptance department, requesting internal quality improvement of the company.

3.6.2 Positioning and installation of windows

a) Put the window into the hole, use adjusting spacers to padded the lower ends of the window by about 10mm and adjust it to level, and translate the window so that the gap between the two sides and the attached frame is basically equal.

b). Confirm the horizontal and vertical parameters of the window according to the inspection items, and adjust the gasket to plug and fix the window (installation adjustment gasket should be placed horizontally, not exposed to the outside, foaming agent needs to wrap the adjustment gasket in in).

c) The adjustment and positioning of the installation position of the floor-to-ceiling window/door shall be carried out as follows: use special adjustment gaskets for installation to padded and adjust the four sides of the floor-to-ceiling window/door to be leveled; translate both ends to install on both sides of the bottom The depth is the same, and the lower side is positioned; the depth of the top is adjusted to make the elevation vertical; after the three indicators of level, the depth of both ends and the vertical vertical are qualified, the gasket is inserted to position the French window/door (installation adjustment The gasket should be placed horizontally and not exposed to the outside. The foaming agent needs to wrap the adjusting gasket inside).

d). Use fastening screws to fix the window to the attached frame through the fixing iron (wooden attached frame should be fixed with wood screws; steel attached frame should be fixed with drill nails). The fixing screws must be fixed with an electric drill or electric screwdriver. It is strictly forbidden to use a hand hammer to fix it directly. Do not move the window position during the fixed operation, otherwise readjust it. The fixed iron and the inner surface of the window form the smallest included angle to prevent the screws and fixing iron from being exposed when the sealant is applied on the inner side of the window, which affects the acceptance of the project.

3.6.3 Sealing treatment

a) PE foam stick: After the window is installed and positioned, insert the PE foam stick into the gap between the frame and the attached frame, about 5mm away from the outer edge of the window (whether it is used or not depends on the installation node diagram).

b) Polyurethane foaming agent: Clean and blow off the floating dust between the attached frame and the frame. After spraying the side of the wall, the kettle needs to be filled with polyurethane foaming agent from bottom to top (shake the styrofoam bottle beforehand) For more than 1 minute), the foaming agent is filled with no gaps and holes, and the gap between the attached frame and the window is about 10mm. After the foaming agent is cured, it should be flush with the inner surface of the frame, and the residual glue on the surface of the window should be removed to avoid damaging the surface of the window. During the foaming agent construction, the window sash (door leaf) must be in a locked state to avoid expansion and deformation of the frame due to foaming caused by the opening of the sash.

Foaming agent construction must meet relevant requirements

c) Exterior wall sealant: Before the exterior wall sealant process is performed on the outside of the window, the outside wall of the window should be cleaned to remove dust and debris on the outside of the window and the wall, while keeping the window and wall dry. Perform external wall sealant sealing work according to operating specifications. The finished glue layer should be firmly combined with the wall and window surface, and there should be no peeling phenomenon. The appearance of the finished rubber surface should be neat, uniform, smooth, and continuous, with smooth transition of the rubber layer at the corners of the window, and the overall rubber surface should be beautiful and tidy. When the exterior wall is decorated with bricks, cultural stones, etc., the surface is not flat or there is a certain distance from the surface of the frame, it is necessary to flatten the recessed or gaped parts with waterproof mortar before proceeding with the glueing process. There is no residual glue on the finished working surface.

d) Internal wall sealant: Use sealant on the inside of the window to seal the corners of the window and the mortar or facing materials. The sealing layer should be dense and uniform. (When scraping indoors, it should be done after the window is installed and the interior wall glue is applied to avoid the incompatibility of the interior wall sealant and the big white, which will cause the phenomenon of seam separation). There is no residual glue on the finished working surface.

The sealant construction needs to meet the requirements of the following table

e) Sealing with external wall sealant is prohibited in rainy weather. When performing this work after rainy weather, the wall should be fully dried before proceeding. Under normal circumstances, the walls of Tianhou should be dried in the sun for 6-8 hours to make the walls dry and moisture-free.

f) The installation manager should conduct frequent inspections and inspections. Untrained and non-professionals are prohibited from performing this operation to avoid rework and waste of materials. Installation, self-inspection and inspection of various performance parameter tables

Product protection construction must meet relevant requirements

 

4. The installation method of the fine hole of the old building renovation

4.1 Installation, positioning and connection of windows

4.1.1 After the original window is removed, the debris and dust around the opening must be removed.

4.1.2 Adjust the window to the original hole installation position according to the center line and height level, and fix the window with spacers.

4.1.3 The adjustment and positioning of the window installation position shall be carried out as follows: use special adjustment gaskets for installation to padded the lower ends of the window and adjust it to the Positioning on the side; adjust the depth of the top of the window to make the window vertical; recheck the level, the depth of both ends and the vertical verticality of the window. Exposed to the outside, the foaming agent needs to wrap the adjusting gasket inside).

4.1.4 The adjustment and positioning of the installation position of the floor-to-ceiling window/door shall be carried out as follows: use special adjustment gaskets for installation to padded and adjust the four sides of the floor-to-ceiling window/door to be leveled; move both ends to install on both sides of the bottom. The depth is the same, and the lower side is positioned; the depth of the top is adjusted to make the elevation vertical; after the three indicators of level, the depth of both ends and the vertical vertical are qualified, the spacers are plugged to position the French window/door (installation adjustment The gasket should be placed horizontally and not exposed to the outside. The foaming agent needs to wrap the adjusting gasket inside).

4.1.5 Use nails/expansion screws to fix the window on the structure of the hole through the fixing piece (requires the hole to be red brick or non-concrete pouring with cement blocks on the four sides, the fixing piece must be connected with the cement block), and the fixing operation The position of the window must not be moved during the process, otherwise it needs to be re-adjusted.

4.1.6 After the window is installed and positioned, a kettle needs to be sprayed on the side of the wall and then filled with polyurethane foaming agent from bottom to top (the foaming rubber bottle is shaken for more than 1 minute beforehand), and the foaming agent is filled fully and seamlessly. And holes, during the foaming agent construction, the window sash (door leaf) must be in a locked state to avoid expansion and deformation of the frame due to the opening of the sash.

4.1.7 Use neutral silicone sealant to seal between the outdoor side wall and the window frame, and the sealing layer should be dense and uniform.

4.1.8 The interior side shall be plastered and flattened by the fine decoration construction party. After the cement mortar is completely solidified, the window can be covered or installed with window sills. The thickness of the finished surface of the wrapper is preferably 5-10mm from the outer frame of the window.


Engineering—Installation—Introduction to the advantages of off-site installation.pptx

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Address of Shuangcheng factory:


Crossroads of Songhuajiang Road and Xing'an Road, New Industrial Park, Shuangcheng Economic Development Zone, Harbin

Address of Haxi factory:


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